This will assure a quality die casting design, shorten lead times, and lower production costs.
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In addition, the die casting engineer’s preplanning and analysis can recommend cost-saving measures - or prevent costly mistakes over the project life.Īnother important question to ask during this process is whether or not the die casting supplier utilizes advanced technology such as process simulation software (e.g., Magmasoft®) before the tool is built? Using your CAD file, CWM can use the software to predict and optimize metal flow, air entrapment, metal velocity, thermal balance, hotspots, etc., during the die casting process. With that understanding, our engineers can help optimize your design for maximum performance and overall value. At Chicago White Metal, our die casting engineers will engage with you to fully understand your product, its cosmetic and performance requirements, and its intended environment. In addition, it can result in improved designs and lower total cost because the full-service die caster will look for ways to add value across all of the processes.īefore building a tool for your metal die casting design, be sure that your engineering team and the die caster are on the same page.
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Benefits of working with a Full-Service Die CasterĬhoosing to go with a single full-service die caster versus managing multiple processes and vendors on your own helps free up your company’s resources, decrease lead times, streamline logistics and inventory management, and saves money. So when you work with a full-service die caster, make sure that these additional services and operations are part of the quote – that way, there are no surprises when you’re ready to move forward with the production of your part. Services like design engineering, mold flow simulation, and a wide variety of post-casting processes such as CNC machining, deburring, painting, plating, assembly, and total quality management, can sometimes be overlooked, but these services can prove very valuable.
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They’ll provide you with a full range of services and post-production capabilities that can save you time and money in the long run. While cost carries a great deal of weight in the decision-making process, a good die caster will offer much more than a competitive price. When choosing a die caster, whether for aluminum, magnesium, or zinc die cast metals, most believe it simply comes down to cost.
Unfortunately, unless you have an existing relationship with a reputable die casting supplier already established, finding the right partner to cast your part can be difficult. When you’ve designed a part and are ready to partner with a die caster, you need to know that you’re working with the best.
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